Investigation of Surface Integrity on TC17 Titanium Alloy Treated by Square-spot Laser Shock Peening

Laser shock peening(LSP) is an innovative surface treatment method,which has been shown to greatly improve the fatigue life of many metallic components.This work investigates surface integrity of TC17 titanium alloy treated by LSP with innovative square laser spot.Nd:glass laser with duration of 30 ns and spot size of 4 mm×4 mm is applied.The surface morphology and surface residual stress of the TC17 titanium alloy,treated with varying peening parameters such as laser power density and overlapping ratio,have been studied in detail.The results show that laser pulse energy greatly influences surface morphology and surface residual stress around single-spot treated areas,and compressive residual stresses are saturated as laser pulse energy is over 55 J.There are significantly different surface morphologies and residual stress distributions at the overlapped areas with different overlapping ratios.A relative smooth surface is produced with uniform compressive residual stress distribution at an overlapping ratio of 8 %.The experiment of residual stress relaxation is implemented by measuring residual stress at the center of four overlapped spots and by four point bending fatigue test at the frequency of 105 Hz.The compressive residual stresses induced by LSP are found to relax quite slowly under cyclic fatigue loading.     

压力传感器静态校准方法改进

对目前发动机试验采用的压力传感器校准方法存在的问题进行了分析,针对这些问题,提出了一种压力传感器自动静态现场校准方法,该方法能减少对于压力标准源精度的依赖以及检定循环次数并提高校准工作效率。     

黄金周热点景区拥堵现象分析与对策研究

2012年中秋国庆黄金周期间,国内大部分热点景区接待的游客数量不仅大大超过了景区最佳承载量,也严重超过了景区的最大承载量,出现了游客严重拥堵的现象,在一定程度上影响了游客的旅游质量,破坏了景区的自然环境和人文环境,并带来一系列安全隐患。文章旨在探究此现象形成的机理及后果,并对解决这一问题提出相应对策。     

Cathode design investigation based on iterative correction of predicted profile errors in electrochemical machining of compressor blades

Electrochemical machining (ECM) is an effective and economical manufacturing method for machining hard-to-cut metal materials that are often used in the aerospace field. Cathode design is very complicated in ECM and is a core problem influencing machining accuracy, especially for complex profiles such as compressor blades in aero engines. A new cathode design method based on iterative correction of predicted profile errors in blade ECM is proposed in this paper. A math-ematical model is first built according to the ECM shaping law, and a simulation is then carried out using ANSYS software. A dynamic forming process is obtained and machining gap distributions at different stages are analyzed. Additionally, the simulation deviation between the prediction profile and model is improved by the new method through correcting the initial cathode profile. Further-more, validation experiments are conducted using cathodes designed before and after the simulation correction. Machining accuracy for the optimal cathode is improved markedly compared with that for the initial cathode. The experimental results illustrate the suitability of the new method and that it can also be applied to other complex engine components such as diffusers.     

逆变技术在电阻焊中应用研究

本文详细研究了近几年来国内外塑变式电阴焊的研究状况，分析了逆变式电阻焊系统各主要构成部分不同结构和不同控制方式的优缺点，为新型逆变式电阻焊机的研究打下理论基础。同时建设性地提出今后的研究方向。     

交会对接成像敏感器的光点筛选改进

首先介绍了交会对接成像敏感器图像光点匹配算法.基于对在轨图像光点动态特性的研究,为解决交会对接过程中目标误识别、误匹配,以及匹配、适配过程严重耗时的缺陷,提出了光点形状筛选和光点大小分组2套匹配改进算法,并设计了基于光点形状大小动态特性改进的光点匹配算法.该方法以交会对接走廊中不同相对距离时目标光斑大小的最大差别为依据,针对每一个光点,仅将光斑大小与其在同一合理范围内的其他光点一起进行目标匹配.实验结果表明,该方法杜绝误匹配等异常错误的同时,极大地提高了运算效率.该方法可以成为在轨交会对接末段制导实时测算的重要保障,目前已在众多航天器在轨交会对接、空间交会逼近试验中使用.     

精密电解套料阴极设计与优化

通过对整体叶盘的结构特点、技术要求和材料特性等分析,确定了电解加工技术方案,分析了电解加工套料阴极设计及轨迹计算、成型阴极设计、参数优化等3大关键技术,重点针对套料加工阴极型面设计、流场设计、轨迹计算、间隙计算等关键步骤进行了详细论述,并通过试验进一步反复优化,解决了流场不均、火花短路等问题,最终验证了工艺可行性,且套料电解加工的叶盘余量较为均匀,能够满足后续精电解加工要求,取得了良好效果.     

激光二维切割工艺的优化

主要阐述了如何选取合适的激光二维切割加工工艺参数，如：激光器工作气体、激光器功率大小、光斑模式情况、辅助气体、激光焦点离工件的距离、加工板材性质及厚度、二维CAD／CAM控制系统等，以便达到最佳的切割质量及最少的气体消耗。     

一种适用于多波和半波点焊的恒流控制方法

影响点焊电流恒定输出的主要因素是网压波动和二次回路阻抗的变化，二次回路阻抗变化会导致负载功率类数角变化。理论分析表明：焊接电流有效值反映了网压波动和负载功率因数角的变化情况，对二者进行补偿，可实现恒流控制。本文所设计的恒流控制系统采用了恒热量输出的控制方式，利用焊接前检测网压有效值的方法，对网压波动和负载功率因数进行补偿，不断调整可控硅触发角，以保证恒流输出。实验结果表明：该控制系统既克服了因焊接电流来不及参与反馈控制调节而不能保证半波点焊恒流输出的缺陷，同时也适用于多不波点焊的恒流控制。